Paper Details

The study aim is to design and manufacture the transmission and braking system for an ATV vehicle according tothe constraints provided in the rulebook of Baja SAE India 2018 for the single seater All-Terrain Vehicle. This projectinclude selection of a suitable transmission and braking system for ATV, according to the given constraints of engine (CC)and brake system configuration in the rule book.In this project we are design 1- braking system for a Baja SAE vehicle that can produce adequate braking force to stop thevehicle in minimum possible time and distance to meet the competition regulations while being as light weight as possible. 2-transmission system to provide adequate torque, acceleration and speed to overcome tractive effort required for the motionof vehicle. The above systems should also have limit un-sprung weight to reduce overall weight of the vehicle which helps inimprove maneuverability and acceleration of the vehicle. The factors such as safety, durability, appearance, design,performance, and ultimate cost also plays an important role in the design and manufacturing process. Design, Analysis andmanufacturing is done according to Design consideration, mathematical data, static and dynamic analysis of transmissionand braking system.In this paper Design and analysis of Brake Disc, Gearbox shaft and Gear, Hub and Stub is done. Thestructural model is prepared in CREO software and analysis of the Disc is accomplished in ANSYS software.

Tushar Patil, Vishal Dange, Shubham Desale, Abhishek Kulkarni, Bhushan Kharkar, “DESIGN, ANALYSIS AND MANUFACTURING OF BRAKE AND TRANSMISSION SYSTEM FOR ALL TERRAIN VEHICLE”, International Journal of Advance Engineering and Research Development (IJAERD), Vol. 5, Issue 6, pp. 101-116, June 2018.